Lowering the CLK

After all the weight reduction, the CLK was riding high and it needed to come back down to earth. The fender gap was 3″ in the rear and 2-1/2″ in the front. I wanted it closer to zero, with the top of the tire about even with the top of the fender, or within a half inch.

Before Lowering

There are a couple different approaches to lowering a W208 CLK. You could buy a set of lowering springs, or just cut the appropriate amount off the factory springs. I decided to take the old-school route and cut some coils out of the springs instead of spending money.

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First Test-n-Tune of the Year

I had a chance to take the CLK to the Woodburn Dragstrip over the weekend so I could get some full runs on the new PCS transmission controller and see how the weight reduction over the winter has helped.

She sits a little high after all the weight reduction, but I like the looks of the CLK 320 wheels. I’ll be cutting a coil out of the springs soon!
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New Seats for the CLK

As part of my weight saving plan I am ditching the stock seats and replacing them with a cheap set of lighter bucket seats. The factory seats weigh in at about 60lb each; the cheap eBay seats are about 30lb, plus a few pounds for the brackets I had to make to mount them.

I got the seats off the Facebook Marketplace for $200 for the pair, and spent about $50 on parts for the brackets.

I made a set of custom brackets so I can easily install and remove the seats using four bolts each in the factory threaded holes. A couple of pieces of 1/2″ square tubing and 1″ flat bar stock is all that was needed.

Standalone PCS Transmission Controller

I have a set of 3.73 gears I want to put in the CLK, but if you change the gear ratio you need to reprogram the Transmission Control Unit (TCU) so it knows how to perform its speed calculations. I could have a tuner modify my stock
TCU, but I decided to take this opportunity to replace the factory TCU with a TCM2800 aftermarket controller by Powertrain Control Solutions. I got the controller from Sound German Automotive in Bellevue, Washington. Russell at SGA is a 722.6/NAG1 transmission guru who knows everything you could imagine about these transmissions.

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Front Brake Upgrade?!

New CLK430 Rotors

I don’t know whether you would consider this an upgrade or a downgrade, but swapping the CLK55’s front rotating assemblies for a set of CLK320 brakes and wheels will definitely make the car quicker at the dragstrip.

I’ve been running the heavy 18″ Mercedes-Benz E55 wheels on all four corners of the CLK55, which look great, but they aren’t be best for drag racing. Each corner weighs-in at over 50 lb, leaving a lot of room for improvement. The factory CLK320 wheels are the hot ticket for drag radials on the rear, but they also make a good low-budget “front runner”. They only weigh about 13 lb each (because they’re forged), and at 7″ wide you can fit a fairly narrow tire on them. I bought a pair of inexpensive V rated 205-60/16 tires that can be used as daily drivers, while still saving a good amount of weight for the track.

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CLK Phase I Wrap-Up

Phase I (Baseline testing) of the CLK build has been completed ahead of schedule. Yay!  This is good because driving a mid-13 second “race car” is a little tedious when your daily driver is a low-11 second beast.  I’m ready to get on to bigger and better things, but first let’s see how the baseline testing went.

I came up a fair bit short of my goal of running a 13.20 at full-weight, only managing a best of 13.58.  A 13.20 might be possible on a really cold day, on a nearly empty fuel tank, and with the spare tire and passenger seat removed, but I haven’t got time for that!  I’m ready to call this phase done and get on to the weight reduction.

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